Split Trash Compactor is a sanitation equipment designed by separating the "compacting machine from the garbage bin", which enables efficient garbage compression and continuous transportation. It adopts horizontal compression technology and is equipped with standard configurations of one machine with two bins or one machine with multiple bins. It is widely used in urban residential areas, towns, and medium-sized and above garbage transfer stations.
Product Advantage
Efficient continuous operation: When loading full containers and unloading empty ones, they can be quickly connected without any downtime;
Significant reduction in volume: After compression, the volume of garbage is reduced by over 70%, with a density of up to 0.75 tons per cubic meter;
Fully enclosed and environmentally friendly: Silicone sealing + spray deodorization system, preventing sewage leakage and odor dispersion.
Core structure composition
Compressor assembly
Includes "W" type compression push head and compression chamber. The size of the push head can be selected. It is driven by hydraulic power to apply compression force, enhancing the compaction effect.
Loading and flipping device
The loading hopper has a volume of 3-4 m³ and supports various loading methods such as side, rear top, etc. It can automatically dump garbage into the compression chamber and is suitable for electric tricycles and small sanitation vehicles for unloading.
Box body and shifting system
The garbage box has a volume of 22 m³ and a net load of 16 tons. It moves along the light rail through the box shifting platform, with a docking accuracy of millimeters. The shifting speed is 4 m/min, and the carrying capacity is ≥ 40 tons.
Hydraulic and power unit
Uses dual pump industrial control technology. The pump station motor power is 18.5 kW, the system pressure is 18 MPa. It realizes intelligent adjustment of "light force for rapid pushing, heavy force for slow compaction", with each compression cycle taking only 45 seconds.
Electrical control system
Based on PLC program automatic control, it is equipped with full-box alarm, self-lock protection and intelligent monitoring functions. It supports manual/automatic dual-mode operation and can monitor the equipment operation status in real time.
Sealing and environmental protection components
The tail door of the box body is locked by hydraulic connecting rods. The connection area is equipped with double-layer silicone sealing rubber strips. It is accompanied by a spray deodorization and dust suppression system to suppress dust and odors.
Safety protection devices
Includes limit sensors, automatic braking in case of power failure, collision warning, etc., to ensure the safety of box shifting and compression operations.
Product Parameters
Performance Parameters | |
Compression | Horizontal |
Waste bin volume (m³) | 6m³， 9m³,12m³ ，,15m³ ,18m³，Custom sizes |
Hook centre height (mm) | 1570 |
Density of compressed rubbish block(kg/m³) | 750kg/m³ |
Compression cycle time (s) | 45s |
Max. lifting force of tipping bucket | 1t,1.5t,2t,2.5t,2.5t |
Tipping bucket volume (m³) | 1.5m³,2.5m³,3.2m³,4.1m³,4.1m³ |
Rated power of motor(kW) | 5KW,5.5KW,7.5KW |
Machine weight (kg) | 4800kg,5500kg,6080kg,6580kg, |
Power supply | Local working voltage |
Operation mode | Automatic + manual |
Size | 6m³: 4180 * 2440 * 2600 (mm); Tipping bucket falling height 2410mm. 9m³: 5080 * 2440 * 2600 (mm); Tipping bucket falling height 2410mm. 12m³ :4180 * 5280 * 2600 (mm); Tipping bucket falling height 2410mm. |
Work Flow
Garbage collection and loading: The sanitation vehicle pours the garbage into the lifting hopper, and the lifting device automatically pours it into the compression chamber;
Horizontal compression operation: The compression head is driven by hydraulic power, pressing the loose garbage into the garbage box, and the process repeats until the box is full;
Full box warning and replacement: When the box is full, the blue indicator light comes on, and the push head automatically increases the pressure for final compaction. The moving box platform moves the full box to the docking position, and at the same time, an empty box is connected;
Transfer and circulation: The boom truck lifts the full box to the processing site, the empty box returns to the station, and the equipment continues to operate.
Applicable scenarios
Urban core areas: Small transfer stations in densely populated areas such as residential communities and streets;
Counties and towns: Medium-sized transfer stations with a daily processing capacity of 100-300 tons;
Industrial areas: Locations where large amounts of domestic waste and light industrial waste need to be centrally processed.
How does the Split Trash Compactor work?
I. Core Logic
Based on the core concept of "categorized operation + hydraulic drive + circulation replacement", the "material storage - pressure reduction and expansion - full container transfer" process is divided. Hydraulic pressure is utilized to increase the density of the garbage, and the "separation of the main unit and the container" design is employed to achieve simultaneous compression and transfer, avoiding downtime.
II. Key Processes
Material Storage: The sanitation vehicle discharges the garbage into the feeding hopper. An infrared sensor detects that the garbage volume reaches 80% of the threshold. Hydraulic drive rotates the feeding hopper, and the garbage is then poured into the compression chamber.
Horizontal Compression: PLC initiates the "compression mode", with dual pumps working together: The low-pressure pump drives the pusher to quickly push the material to the docking port. When encountering resistance, the high-pressure pump switches and slowly compresses, with a compression ratio of 1:3 - 1:5, and a density exceeding 0.75 tons per cubic meter; the pusher retreats, and the process repeats 5 - 8 times until the container is half full.
Full Container Compaction: When the pressure inside the container reaches 0.6 MPa or the pusher travel distance is shorter than the initial 30%, the system determines that the container is full and issues an alert; the pusher intensively compresses at maximum pressure for 10 - 15 seconds to ensure a volume reduction of more than 70%.
Container Replacement: The electric control activates the container transfer system. The full container moves along the light rail to the docking position, and the empty container takes its place. The trolley vehicle transports the full container away, and the main unit simultaneously processes the new garbage, achieving continuous operation.
III. Core System Support
Hydraulic System: The dual pumps switch to achieve "fast push - slow pressure", with a cycle time of 45 seconds, converting hydraulic energy into 65 tons of mechanical force.
Sealing System: Double-layer silicone strips + tailgate hydraulic locking, preventing leakage of filtrate and secondary pollution.
Electrical Control System: PLC integrates sensor signals, automates the process, and includes a manual emergency mode.
What are the features of the Split Trash Compactor?
I. Work Efficiency: Highly efficient and continuous, significant capacity reduction
Uninterrupted operation: The design of separating the mainframe from the box ensures a 30% increase in single-day operation duration, and the daily processing capacity of large equipment reaches 600 tons.
Strong capacity reduction: Achieving a compression ratio of 1:3 - 1:5, reducing the volume by over 70%, reducing the number of transportation trips by nearly 2/3, and lowering transportation costs.
II. Environmental Performance: Fully sealed and controlled pollution, green and compliant
Multiple leak prevention measures: Double-layer silicone sealing + hydraulic tailgate locking, zero leakage of filtrate; The spray system reduces odors by 80% and dust by 90%.
Closed operation: The entire process from feeding, compression, and storage is sealed, avoiding exposure of garbage and the spread of bacteria, and suitable for densely populated areas.
III. Operation and Maintenance: Low consumption, easy repair, controllable costs
Module easy maintenance: Core components are independently modularized, reducing maintenance time by 50%.
Energy-saving and cost-effective: Dual pumps switch on demand, with a single cycle energy consumption of 0.3 kWh, and daily energy consumption is 25% lower; The "one machine, multiple boxes" configuration avoids idleness and saves tens of thousands of yuan annually.
IV. Adaptability and Operation: Multiple scenarios, intelligent and convenient
Multiple scenarios compatibility: Side flip / Rear flip / Platform feeding options available, suitable for various collection vehicles; Covers from residential areas to county transfer stations.
Intelligent operation: PLC automatic control process, supports dual mode switching, workers can master it within 1 hour of training, and some equipment comes with IoT monitoring.
V. Safety Assurance: Full chain protection, reliable emergency response
Real-time monitoring: Limit switches, pressure sensors, and anti-collision sensors form a "warning - shutdown" closed loop, and the hydraulic system automatically protects in case of overpressure.
Emergency design: Automatic braking and locking of the box in case of power failure, emergency cleaning ports in the compression chamber to reduce sudden risks.
We are a professional manufacturer of sanitation machinery, providing customers with ex-factory prices and on-demand customization services. You can contact us via WhatsApp or email.
Split Trash Compactor is a sanitation equipment designed by separating the "compacting machine from the garbage bin", which enables efficient garbage compression and continuous transportation. It adopts horizontal compression technology and is equipped with standard configurations of one machine with two bins or one machine with multiple bins. It is widely used in urban residential areas, towns, and medium-sized and above garbage transfer stations.
Product Advantage
Efficient continuous operation: When loading full containers and unloading empty ones, they can be quickly connected without any downtime;
Significant reduction in volume: After compression, the volume of garbage is reduced by over 70%, with a density of up to 0.75 tons per cubic meter;
Fully enclosed and environmentally friendly: Silicone sealing + spray deodorization system, preventing sewage leakage and odor dispersion.
Core structure composition
Compressor assembly
Includes "W" type compression push head and compression chamber. The size of the push head can be selected. It is driven by hydraulic power to apply compression force, enhancing the compaction effect.
Loading and flipping device
The loading hopper has a volume of 3-4 m³ and supports various loading methods such as side, rear top, etc. It can automatically dump garbage into the compression chamber and is suitable for electric tricycles and small sanitation vehicles for unloading.
Box body and shifting system
The garbage box has a volume of 22 m³ and a net load of 16 tons. It moves along the light rail through the box shifting platform, with a docking accuracy of millimeters. The shifting speed is 4 m/min, and the carrying capacity is ≥ 40 tons.
Hydraulic and power unit
Uses dual pump industrial control technology. The pump station motor power is 18.5 kW, the system pressure is 18 MPa. It realizes intelligent adjustment of "light force for rapid pushing, heavy force for slow compaction", with each compression cycle taking only 45 seconds.
Electrical control system
Based on PLC program automatic control, it is equipped with full-box alarm, self-lock protection and intelligent monitoring functions. It supports manual/automatic dual-mode operation and can monitor the equipment operation status in real time.
Sealing and environmental protection components
The tail door of the box body is locked by hydraulic connecting rods. The connection area is equipped with double-layer silicone sealing rubber strips. It is accompanied by a spray deodorization and dust suppression system to suppress dust and odors.
Safety protection devices
Includes limit sensors, automatic braking in case of power failure, collision warning, etc., to ensure the safety of box shifting and compression operations.
Product Parameters
Performance Parameters | |
Compression | Horizontal |
Waste bin volume (m³) | 6m³， 9m³,12m³ ，,15m³ ,18m³，Custom sizes |
Hook centre height (mm) | 1570 |
Density of compressed rubbish block(kg/m³) | 750kg/m³ |
Compression cycle time (s) | 45s |
Max. lifting force of tipping bucket | 1t,1.5t,2t,2.5t,2.5t |
Tipping bucket volume (m³) | 1.5m³,2.5m³,3.2m³,4.1m³,4.1m³ |
Rated power of motor(kW) | 5KW,5.5KW,7.5KW |
Machine weight (kg) | 4800kg,5500kg,6080kg,6580kg, |
Power supply | Local working voltage |
Operation mode | Automatic + manual |
Size | 6m³: 4180 * 2440 * 2600 (mm); Tipping bucket falling height 2410mm. 9m³: 5080 * 2440 * 2600 (mm); Tipping bucket falling height 2410mm. 12m³ :4180 * 5280 * 2600 (mm); Tipping bucket falling height 2410mm. |
Work Flow
Garbage collection and loading: The sanitation vehicle pours the garbage into the lifting hopper, and the lifting device automatically pours it into the compression chamber;
Horizontal compression operation: The compression head is driven by hydraulic power, pressing the loose garbage into the garbage box, and the process repeats until the box is full;
Full box warning and replacement: When the box is full, the blue indicator light comes on, and the push head automatically increases the pressure for final compaction. The moving box platform moves the full box to the docking position, and at the same time, an empty box is connected;
Transfer and circulation: The boom truck lifts the full box to the processing site, the empty box returns to the station, and the equipment continues to operate.
Applicable scenarios
Urban core areas: Small transfer stations in densely populated areas such as residential communities and streets;
Counties and towns: Medium-sized transfer stations with a daily processing capacity of 100-300 tons;
Industrial areas: Locations where large amounts of domestic waste and light industrial waste need to be centrally processed.
How does the Split Trash Compactor work?
I. Core Logic
Based on the core concept of "categorized operation + hydraulic drive + circulation replacement", the "material storage - pressure reduction and expansion - full container transfer" process is divided. Hydraulic pressure is utilized to increase the density of the garbage, and the "separation of the main unit and the container" design is employed to achieve simultaneous compression and transfer, avoiding downtime.
II. Key Processes
Material Storage: The sanitation vehicle discharges the garbage into the feeding hopper. An infrared sensor detects that the garbage volume reaches 80% of the threshold. Hydraulic drive rotates the feeding hopper, and the garbage is then poured into the compression chamber.
Horizontal Compression: PLC initiates the "compression mode", with dual pumps working together: The low-pressure pump drives the pusher to quickly push the material to the docking port. When encountering resistance, the high-pressure pump switches and slowly compresses, with a compression ratio of 1:3 - 1:5, and a density exceeding 0.75 tons per cubic meter; the pusher retreats, and the process repeats 5 - 8 times until the container is half full.
Full Container Compaction: When the pressure inside the container reaches 0.6 MPa or the pusher travel distance is shorter than the initial 30%, the system determines that the container is full and issues an alert; the pusher intensively compresses at maximum pressure for 10 - 15 seconds to ensure a volume reduction of more than 70%.
Container Replacement: The electric control activates the container transfer system. The full container moves along the light rail to the docking position, and the empty container takes its place. The trolley vehicle transports the full container away, and the main unit simultaneously processes the new garbage, achieving continuous operation.
III. Core System Support
Hydraulic System: The dual pumps switch to achieve "fast push - slow pressure", with a cycle time of 45 seconds, converting hydraulic energy into 65 tons of mechanical force.
Sealing System: Double-layer silicone strips + tailgate hydraulic locking, preventing leakage of filtrate and secondary pollution.
Electrical Control System: PLC integrates sensor signals, automates the process, and includes a manual emergency mode.
What are the features of the Split Trash Compactor?
I. Work Efficiency: Highly efficient and continuous, significant capacity reduction
Uninterrupted operation: The design of separating the mainframe from the box ensures a 30% increase in single-day operation duration, and the daily processing capacity of large equipment reaches 600 tons.
Strong capacity reduction: Achieving a compression ratio of 1:3 - 1:5, reducing the volume by over 70%, reducing the number of transportation trips by nearly 2/3, and lowering transportation costs.
II. Environmental Performance: Fully sealed and controlled pollution, green and compliant
Multiple leak prevention measures: Double-layer silicone sealing + hydraulic tailgate locking, zero leakage of filtrate; The spray system reduces odors by 80% and dust by 90%.
Closed operation: The entire process from feeding, compression, and storage is sealed, avoiding exposure of garbage and the spread of bacteria, and suitable for densely populated areas.
III. Operation and Maintenance: Low consumption, easy repair, controllable costs
Module easy maintenance: Core components are independently modularized, reducing maintenance time by 50%.
Energy-saving and cost-effective: Dual pumps switch on demand, with a single cycle energy consumption of 0.3 kWh, and daily energy consumption is 25% lower; The "one machine, multiple boxes" configuration avoids idleness and saves tens of thousands of yuan annually.
IV. Adaptability and Operation: Multiple scenarios, intelligent and convenient
Multiple scenarios compatibility: Side flip / Rear flip / Platform feeding options available, suitable for various collection vehicles; Covers from residential areas to county transfer stations.
Intelligent operation: PLC automatic control process, supports dual mode switching, workers can master it within 1 hour of training, and some equipment comes with IoT monitoring.
V. Safety Assurance: Full chain protection, reliable emergency response
Real-time monitoring: Limit switches, pressure sensors, and anti-collision sensors form a "warning - shutdown" closed loop, and the hydraulic system automatically protects in case of overpressure.
Emergency design: Automatic braking and locking of the box in case of power failure, emergency cleaning ports in the compression chamber to reduce sudden risks.
We are a professional manufacturer of sanitation machinery, providing customers with ex-factory prices and on-demand customization services. You can contact us via WhatsApp or email.
