Vertical Waste Compactor is a sanitation equipment that compresses garbage in a vertical direction. Utilizing the principle of gravity, garbage is poured into a vertical container from top to bottom, and a hydraulic system drives a pressure head to apply pressure from above, compressing the loose garbage into high-density blocks.
Product Advantage
Compressor Performance
The compressor delivers high compression force, achieving a post-compression waste density of over 0.95 t/m³ with thorough dehydration.
Connection Advantages
The head and compression cylinder are linked via a ball joint, enabling flexible deflection during uneven compression. This design prevents off-load stress on the cylinder, enhancing durability.
Closed Integrated Structure
Featuring a unified underground design, the system combines the compression chamber, storage chamber, and pushing mechanism into a single unit. This improves operational efficiency, ensures enclosed waste processing (reducing environmental impact), and supports full automation.
Operational Flexibility
The system supports both automatic and manual control, offering adaptable operation for diverse scenarios.
Hydraulic & Electrical Systems
Equipped with high-performance hydraulic and electrical components, all critical parts utilize international-brand solutions for reliability.
Head Design Benefits
Advanced sliding head compression technology minimizes equipment height, reducing building space requirements and cutting civil engineering costs.
Compact Footprint
The operational zone houses only essential components (compressor, pump station, spray dust suppression tank), streamlining sewage management and deodorization while optimizing workspace efficiency.
Technical Parameters
Compression Type | Vertical compression |
Bin Capacity(m³) | 6m³-20m³ (Professional customization) |
Height of Hook (mm) | Customize height |
Density of Garbage Compactor(kg/m³) | 750kg/m³ |
Cycle Time of Compression(s) | 45s |
Operating Mode | Automatic; manual |
Color | Customizable colors |
Material | Corrosion-resistant manganese steel |
Power | Hydraulic/Chain (Customize) |
Lifting Mode | Hydraulic four-post lifting |
Features
1. High Space Utilization
Small footprint, ideal for urban centers and areas with limited space.
The equipment can be designed as fully or partially buried, with only the feeding port visible above ground, improving environmental aesthetics.
2. Excellent Compression Efficiency
High compression density, reducing collection frequency by approximately 40%. Good dehydration effect, reducing the risk of wastewater leakage during transportation.
3. Outstanding Environmental Performance
Fully enclosed operation, no waste overflow or odor diffusion.
Centralized wastewater collection and treatment, avoiding secondary pollution.
Some high-end equipment is equipped with multiple deodorization systems, resulting in virtually no odor outside the station.
4. Good Economic Efficiency
Low civil engineering costs, total equipment height < 4.5 meters, convenient maintenance.
Significantly reduced transportation costs. High degree of automation, reducing labor costs.
Workflow
Garbage is unloaded from the collection truck into the upper hopper.
It falls into the compression chamber under gravity.
The hydraulically driven pressure head compresses vertically downwards (pressure can reach 100-120 tons).
After compression, the garbage density reaches 0.9-0.96 tons/cubic meter, and the volume is reduced by approximately 70-80%.
A pusher pushes the compressed block into the storage bin or directly onto a truck for transport.
Structural Composition
Vertical Waste Compactor mainly consists of six systems:
1. Compression Unit
Frame: A four-column structure supporting the entire compression system.
Press Head: Hinged to the compression cylinder, moving up and down along the column guide rails.
Compression Cylinder: Provides vertical pressure, typically employing a three-cylinder relay design (patented technology) to reduce equipment height.
Compression Chamber: Located within the pit, it is the main area for waste compression and storage.
2. Hydraulic System
Composed of a hydraulic tank, pump, motor, control valves, and cylinders. Employs dual-pump operation: a low-flow, high-pressure pump (21MPa) is used during compression, while differential technology improves efficiency during rapid descent.
3. Electrical Control System
Utilizes PLC control for automated operation.
Equipped with a touchscreen for setting parameters, monitoring status, and fault diagnosis. Some high-end equipment supports remote monitoring and wireless remote control.
4. Auxiliary Systems
Sewage Discharge System: Collects leachate generated during compression and discharges it into the wastewater treatment system through dedicated pipelines.
Odor Control System: Controls odor diffusion through spray deodorization, activated carbon adsorption, or biological filters.
Flushing System: Regularly cleans equipment and floors within the station to maintain hygiene.
Run Process
Loading: Waste is fed into the compression chamber housed within the pit.
Compression: A hydraulic ram applies repeated top-down compaction to the waste, with the resulting leachate discharged directly into the municipal sewage system.
Storage: Once compressed into high-density waste bales, the compacted material is transferred into a storage hopper via a push-feed mechanism.
Transfer: The storage hopper interfaces with a waste transfer vehicle, which then pushes the compacted bales into the vehicle’s sealed compartment to complete the transfer procedure.
Cleaning: Post-operation, automated spray deodorization and equipment sanitization are conducted, ensuring a fully sealed, leak-proof workflow at all stages.
Product Style
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Vertical Waste Compactor have become the mainstream choice for modern urban waste transfer due to their advantages such as high efficiency compression, environmental protection and low noise, and small footprint. They are particularly suitable for the current situation of scarce land resources in the process of urbanization.
We are a professional manufacturer of sanitation machinery, providing customers with ex-factory prices and on-demand customization services. You can contact us via WhatsApp or email.
Vertical Waste Compactor is a sanitation equipment that compresses garbage in a vertical direction. Utilizing the principle of gravity, garbage is poured into a vertical container from top to bottom, and a hydraulic system drives a pressure head to apply pressure from above, compressing the loose garbage into high-density blocks.
Product Advantage
Compressor Performance
The compressor delivers high compression force, achieving a post-compression waste density of over 0.95 t/m³ with thorough dehydration.
Connection Advantages
The head and compression cylinder are linked via a ball joint, enabling flexible deflection during uneven compression. This design prevents off-load stress on the cylinder, enhancing durability.
Closed Integrated Structure
Featuring a unified underground design, the system combines the compression chamber, storage chamber, and pushing mechanism into a single unit. This improves operational efficiency, ensures enclosed waste processing (reducing environmental impact), and supports full automation.
Operational Flexibility
The system supports both automatic and manual control, offering adaptable operation for diverse scenarios.
Hydraulic & Electrical Systems
Equipped with high-performance hydraulic and electrical components, all critical parts utilize international-brand solutions for reliability.
Head Design Benefits
Advanced sliding head compression technology minimizes equipment height, reducing building space requirements and cutting civil engineering costs.
Compact Footprint
The operational zone houses only essential components (compressor, pump station, spray dust suppression tank), streamlining sewage management and deodorization while optimizing workspace efficiency.
Technical Parameters
Compression Type | Vertical compression |
Bin Capacity(m³) | 6m³-20m³ (Professional customization) |
Height of Hook (mm) | Customize height |
Density of Garbage Compactor(kg/m³) | 750kg/m³ |
Cycle Time of Compression(s) | 45s |
Operating Mode | Automatic; manual |
Color | Customizable colors |
Material | Corrosion-resistant manganese steel |
Power | Hydraulic/Chain (Customize) |
Lifting Mode | Hydraulic four-post lifting |
Features
1. High Space Utilization
Small footprint, ideal for urban centers and areas with limited space.
The equipment can be designed as fully or partially buried, with only the feeding port visible above ground, improving environmental aesthetics.
2. Excellent Compression Efficiency
High compression density, reducing collection frequency by approximately 40%. Good dehydration effect, reducing the risk of wastewater leakage during transportation.
3. Outstanding Environmental Performance
Fully enclosed operation, no waste overflow or odor diffusion.
Centralized wastewater collection and treatment, avoiding secondary pollution.
Some high-end equipment is equipped with multiple deodorization systems, resulting in virtually no odor outside the station.
4. Good Economic Efficiency
Low civil engineering costs, total equipment height < 4.5 meters, convenient maintenance.
Significantly reduced transportation costs. High degree of automation, reducing labor costs.
Workflow
Garbage is unloaded from the collection truck into the upper hopper.
It falls into the compression chamber under gravity.
The hydraulically driven pressure head compresses vertically downwards (pressure can reach 100-120 tons).
After compression, the garbage density reaches 0.9-0.96 tons/cubic meter, and the volume is reduced by approximately 70-80%.
A pusher pushes the compressed block into the storage bin or directly onto a truck for transport.
Structural Composition
Vertical Waste Compactor mainly consists of six systems:
1. Compression Unit
Frame: A four-column structure supporting the entire compression system.
Press Head: Hinged to the compression cylinder, moving up and down along the column guide rails.
Compression Cylinder: Provides vertical pressure, typically employing a three-cylinder relay design (patented technology) to reduce equipment height.
Compression Chamber: Located within the pit, it is the main area for waste compression and storage.
2. Hydraulic System
Composed of a hydraulic tank, pump, motor, control valves, and cylinders. Employs dual-pump operation: a low-flow, high-pressure pump (21MPa) is used during compression, while differential technology improves efficiency during rapid descent.
3. Electrical Control System
Utilizes PLC control for automated operation.
Equipped with a touchscreen for setting parameters, monitoring status, and fault diagnosis. Some high-end equipment supports remote monitoring and wireless remote control.
4. Auxiliary Systems
Sewage Discharge System: Collects leachate generated during compression and discharges it into the wastewater treatment system through dedicated pipelines.
Odor Control System: Controls odor diffusion through spray deodorization, activated carbon adsorption, or biological filters.
Flushing System: Regularly cleans equipment and floors within the station to maintain hygiene.
Run Process
Loading: Waste is fed into the compression chamber housed within the pit.
Compression: A hydraulic ram applies repeated top-down compaction to the waste, with the resulting leachate discharged directly into the municipal sewage system.
Storage: Once compressed into high-density waste bales, the compacted material is transferred into a storage hopper via a push-feed mechanism.
Transfer: The storage hopper interfaces with a waste transfer vehicle, which then pushes the compacted bales into the vehicle’s sealed compartment to complete the transfer procedure.
Cleaning: Post-operation, automated spray deodorization and equipment sanitization are conducted, ensuring a fully sealed, leak-proof workflow at all stages.
Product Style
|
|
Vertical Waste Compactor have become the mainstream choice for modern urban waste transfer due to their advantages such as high efficiency compression, environmental protection and low noise, and small footprint. They are particularly suitable for the current situation of scarce land resources in the process of urbanization.
We are a professional manufacturer of sanitation machinery, providing customers with ex-factory prices and on-demand customization services. You can contact us via WhatsApp or email.
