Vertical Garbage Compaction Station is a modern facility for collecting, compressing and transporting domestic waste. It collects the scattered waste, performs high-intensity compression and volume reduction on the waste at the site, and then loads the compressed blocks of waste into the transfer vehicles for transportation to the final processing site.
Product Advantage
High compaction density: High compression ratio, clean dehydration, reduced amount of leachate.
Small footprint: The main body is buried underground, only the operation area is left on the ground, suitable for places with limited space.
Excellent environmental performance: Fully enclosed operation, leachate flows into the sewage treatment system through pre-installed pipes, and a deodorization device is provided to suppress odors.
Convenient operation: Electric-hydraulic control, one-button operation, the garbage can be reversed and processed easily in one go, no need for manual disassembly.
Safe and reliable: The fully enclosed design reduces personnel contact with the garbage and lowers operational risks.
High transfer efficiency: The single processing capacity can reach 8 tons, each vehicle can transport more than 16 tons of high-density garbage.
Core Structural Components
Compressor main unit:
Vertical compression cylinder: A huge hydraulic cylinder that provides strong downward pressure.
Compression head: A compactor installed at the end of the cylinder, directly acting on the garbage.
Compression box: A sealed container used to hold the garbage and perform compression. It has a feeding port at the top and an outlet door at the front.
Discharge System:
Located above the compression box, it has several discharge ports for the garbage to be dumped by sanitation vehicles, tricycles or residents.
The discharge ports are equipped with sealing covers to prevent odors from escaping and mosquitoes and flies from entering.
Release and locking system:
Used to horizontally push the compressed garbage blocks out of the box and onto the transfer vehicle.
Equipped with a dedicated locking mechanism for the box, ensuring safety and stability during the compression and transfer processes.
Hydraulic and electronic control system:
Hydraulic station: Provides the power required for compression and ejection actions.
Intelligent control cabinet: The "brain" of the entire equipment, controlling all action processes, featuring multiple modes such as automatic and manual, and equipped with safety protection devices.
Auxiliary and environmental protection systems:
Waste discharge system: Collect the leachate generated during the compression process and discharge it through dedicated pipes into the municipal sewage network or collection tanks.
Odor removal system: Optional spray odor removal or ion odor removal equipment can be installed to effectively control the odors in the station.
Washing system: Facilitates the cleaning of the station floor and equipment.
Technical Parameters
Compression Type | Vertical compression |
Bin Capacity(m³) | 6m³-20m³ (Professional customization) |
Height of Hook (mm) | Customize height |
Density of Garbage Compactor(kg/m³) | 750kg/m³ |
Cycle Time of Compression(s) | 45s |
Operating Mode | Automatic; manual |
Color | Customizable colors |
Material | Corrosion-resistant manganese steel |
Power | Hydraulic/Chain (Customize) |
Lifting Mode | Hydraulic four-post lifting |
Work Process
Garbage disposal: The collection vehicle pours loose garbage into the compression box located in the pit.
Vertical compression: The upper pressing head moves downward vertically under the drive of the hydraulic system. It uses the combined effect of gravity and mechanical force to compact the garbage and discharge the filtrate.
Grading and relay: The advanced model adopts a three-cylinder grading and relay technology, reducing the equipment height while ensuring a large compression stroke.
Repetitive compression: Multiple inputs - compression cycles are repeated until the box is filled with high-density garbage blocks.
Garbage removal: After the compression is completed, the pushing mechanism pushes the garbage blocks horizontally into the transport vehicle compartment.
Box reset: The compression box returns to its original position, preparing for the next round of operation.
Product Style
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Applicable Scenarios
Spaces with limited area: old residential areas, urban villages, back alleys of commercial complexes, urban core areas.
Small-scale garbage volume: communities, towns, industrial parks with daily processing capacity of 50 to 150 tons.
Places with strict environmental requirements: around hospitals, near schools, tourist attractions, where odor and pollution need to be strictly controlled.
Regions with long transportation distances: high-density compression to reduce the number of transport vehicles, and lower logistics costs and carbon emissions.
Feature
High compression ratio, extremely high transfer efficiency:
The downward vertical pressure can most effectively overcome the elasticity of the garbage, compressing loose garbage to one-third of its original volume, significantly reducing the frequency of transfer and saving transportation costs.
Closed operation, environmental protection and hygiene:
The entire process of feeding, compression and storage is carried out in a sealed container, effectively eliminating the exposure of garbage, the spread of odors, the breeding of mosquitoes and flies, and visual pollution.
The leachate is collected in a standardized manner, avoiding secondary pollution.
The equipment has good stability and a relatively low failure rate:
The main structure is simple, and the force direction is vertically downward, consistent with the direction of gravity. This results in less stress on the equipment structure, smooth operation, and strong durability.
The area occupied is relatively small:
Due to the upward feeding and downward compression process, the equipment layout is compact, making it particularly suitable for construction in areas with limited land, such as urban communities, streets, scenic spots, etc.
High degree of automation, simple operation:
Using PLC control, one-button operation, reducing the labor intensity of workers and improving the working environment.
Safe and reliable:
It is equipped with complete interlocking and safety protection devices to ensure the safety of personnel and equipment.
Choice Criterion
Choose the vertical type: focuses more on high compression ratio, excellent sealing and environmental protection, land conservation, and community integration.
Choose the horizontal type: focuses more on large-scale continuous processing capacity and transportation flexibility, often used in large regional transfer centers.
We are a professional manufacturer of sanitation machinery, providing customers with ex-factory prices and on-demand customization services. You can contact us via WhatsApp or email.
Vertical Garbage Compaction Station is a modern facility for collecting, compressing and transporting domestic waste. It collects the scattered waste, performs high-intensity compression and volume reduction on the waste at the site, and then loads the compressed blocks of waste into the transfer vehicles for transportation to the final processing site.
Product Advantage
High compaction density: High compression ratio, clean dehydration, reduced amount of leachate.
Small footprint: The main body is buried underground, only the operation area is left on the ground, suitable for places with limited space.
Excellent environmental performance: Fully enclosed operation, leachate flows into the sewage treatment system through pre-installed pipes, and a deodorization device is provided to suppress odors.
Convenient operation: Electric-hydraulic control, one-button operation, the garbage can be reversed and processed easily in one go, no need for manual disassembly.
Safe and reliable: The fully enclosed design reduces personnel contact with the garbage and lowers operational risks.
High transfer efficiency: The single processing capacity can reach 8 tons, each vehicle can transport more than 16 tons of high-density garbage.
Core Structural Components
Compressor main unit:
Vertical compression cylinder: A huge hydraulic cylinder that provides strong downward pressure.
Compression head: A compactor installed at the end of the cylinder, directly acting on the garbage.
Compression box: A sealed container used to hold the garbage and perform compression. It has a feeding port at the top and an outlet door at the front.
Discharge System:
Located above the compression box, it has several discharge ports for the garbage to be dumped by sanitation vehicles, tricycles or residents.
The discharge ports are equipped with sealing covers to prevent odors from escaping and mosquitoes and flies from entering.
Release and locking system:
Used to horizontally push the compressed garbage blocks out of the box and onto the transfer vehicle.
Equipped with a dedicated locking mechanism for the box, ensuring safety and stability during the compression and transfer processes.
Hydraulic and electronic control system:
Hydraulic station: Provides the power required for compression and ejection actions.
Intelligent control cabinet: The "brain" of the entire equipment, controlling all action processes, featuring multiple modes such as automatic and manual, and equipped with safety protection devices.
Auxiliary and environmental protection systems:
Waste discharge system: Collect the leachate generated during the compression process and discharge it through dedicated pipes into the municipal sewage network or collection tanks.
Odor removal system: Optional spray odor removal or ion odor removal equipment can be installed to effectively control the odors in the station.
Washing system: Facilitates the cleaning of the station floor and equipment.
Technical Parameters
Compression Type | Vertical compression |
Bin Capacity(m³) | 6m³-20m³ (Professional customization) |
Height of Hook (mm) | Customize height |
Density of Garbage Compactor(kg/m³) | 750kg/m³ |
Cycle Time of Compression(s) | 45s |
Operating Mode | Automatic; manual |
Color | Customizable colors |
Material | Corrosion-resistant manganese steel |
Power | Hydraulic/Chain (Customize) |
Lifting Mode | Hydraulic four-post lifting |
Work Process
Garbage disposal: The collection vehicle pours loose garbage into the compression box located in the pit.
Vertical compression: The upper pressing head moves downward vertically under the drive of the hydraulic system. It uses the combined effect of gravity and mechanical force to compact the garbage and discharge the filtrate.
Grading and relay: The advanced model adopts a three-cylinder grading and relay technology, reducing the equipment height while ensuring a large compression stroke.
Repetitive compression: Multiple inputs - compression cycles are repeated until the box is filled with high-density garbage blocks.
Garbage removal: After the compression is completed, the pushing mechanism pushes the garbage blocks horizontally into the transport vehicle compartment.
Box reset: The compression box returns to its original position, preparing for the next round of operation.
Product Style
|
|
Applicable Scenarios
Spaces with limited area: old residential areas, urban villages, back alleys of commercial complexes, urban core areas.
Small-scale garbage volume: communities, towns, industrial parks with daily processing capacity of 50 to 150 tons.
Places with strict environmental requirements: around hospitals, near schools, tourist attractions, where odor and pollution need to be strictly controlled.
Regions with long transportation distances: high-density compression to reduce the number of transport vehicles, and lower logistics costs and carbon emissions.
Feature
High compression ratio, extremely high transfer efficiency:
The downward vertical pressure can most effectively overcome the elasticity of the garbage, compressing loose garbage to one-third of its original volume, significantly reducing the frequency of transfer and saving transportation costs.
Closed operation, environmental protection and hygiene:
The entire process of feeding, compression and storage is carried out in a sealed container, effectively eliminating the exposure of garbage, the spread of odors, the breeding of mosquitoes and flies, and visual pollution.
The leachate is collected in a standardized manner, avoiding secondary pollution.
The equipment has good stability and a relatively low failure rate:
The main structure is simple, and the force direction is vertically downward, consistent with the direction of gravity. This results in less stress on the equipment structure, smooth operation, and strong durability.
The area occupied is relatively small:
Due to the upward feeding and downward compression process, the equipment layout is compact, making it particularly suitable for construction in areas with limited land, such as urban communities, streets, scenic spots, etc.
High degree of automation, simple operation:
Using PLC control, one-button operation, reducing the labor intensity of workers and improving the working environment.
Safe and reliable:
It is equipped with complete interlocking and safety protection devices to ensure the safety of personnel and equipment.
Choice Criterion
Choose the vertical type: focuses more on high compression ratio, excellent sealing and environmental protection, land conservation, and community integration.
Choose the horizontal type: focuses more on large-scale continuous processing capacity and transportation flexibility, often used in large regional transfer centers.
We are a professional manufacturer of sanitation machinery, providing customers with ex-factory prices and on-demand customization services. You can contact us via WhatsApp or email.
