Double Box Rubbish Station

Double Box Rubbish Station is a modern sanitation equipment featuring a "main unit + two movable storage boxes" modular design. Its core function is to collect, store, and efficiently transfer garbage in a sealed manner. It does not require on-site compression processing. Through a cycle mode of one box for storage and another for transportation, it addresses issues such as waiting for transfer to stop, secondary pollution, large land occupation, etc. in traditional garbage stations. It is a key transfer equipment connecting the front-end collection and the end-of-line processing in urban garbage collection and transportation.

Core positioning: Without relying on compression functions, it achieves efficient "collection - storage - transportation" of garbage through large-capacity storage and continuous circulation. It is suitable for scenarios where the density of garbage is high or the transportation distance is short.

Product Advantages

No downtime operation: The two containers are used alternately, and the transfer and collection processes are carried out simultaneously. There is less interruption time and the effective operation time per day is longer.

Full enclosure: The garbage is completely enclosed from the time it is input - storage - transfer, completely solving the problems of garbage scattering and odor diffusion in traditional garbage stations.

Extremely simple operation: No professional technicians are required. Ordinary sanitation workers can operate independently after 1-hour training, and the core actions are assisted by automation.

Product Core structure 

Turnaround docking unit: The core supporting component, responsible for precisely docking and locking with the turnover box, providing an input channel and an operation platform. It can be horizontally moved to achieve rapid switching between two boxes, ensuring no leakage of sealing.

Turnaround box for garbage: The core storage and transportation unit, which can be transported independently from the main unit. It is made of high-strength steel plates and has a fully enclosed design, used for centralized storage of garbage.

Loading mechanism: Connects the front collection vehicle with the turnover box. There are various types available for selection, suitable for different collection vehicle models, enabling rapid garbage input.

Electrical control system: Controls the movements of the main unit, such as horizontal movement, docking locking, and loading, supports automatic or manual operation, and is equipped with fault alarm and status monitoring functions.

Environmental protection auxiliary system: Includes filtrate collection, deodorization, and dust prevention devices, eliminating secondary pollution and improving the working environment.

Safety protection system: Equipped with emergency stop buttons, anti-collision devices, fences, and lighting, ensuring safe operation.

 Technical Parameters

Feature

Efficient turnover: No compression, no downtime throughout the process

Dual-box circulation with zero waiting time: Solves the problem of traditional single-box garbage stations needing to wait until the bin is full before continuing collection. Two turnover bins work alternately, with operational efficiency improving by over 60% compared to traditional garbage stations, suitable for high-frequency collection needs in densely populated areas.

Quick connection and switching: The main unit moves horizontally, and the hydraulic system automatically locks, with the box switching time being short.

Efficient material feeding adaptation: Multiple feeding mechanisms are available for selection, from manual feeding by tricycles to automatic unloading by large and medium-sized sanitation vehicles, all can be adapted, without the need for manual garbage handling.

Environmental protection performance is outstanding: Eliminate secondary pollution at the source.

Triple sealing protection: The loading port is sealed and connected with the box body to prevent garbage from scattering and odors from leaking out; The turnover box is fully enclosed, ensuring no garbage exposure or leakage of filtrate during transportation; The filtrate is collected centrally and discharged through dedicated pipelines, without polluting the soil and groundwater.

Low noise and low dust: There are no high-noise components such as compression pumps or hydraulic push heads; The loading port is equipped with dust curtains or covers to reduce dust dispersion during loading, improving the surrounding environment and the working conditions of the operators.

Economical and practical: Cost-saving, highly adaptable

Reduce transportation costs: Although it does not have compression function, by using large-capacity transfer boxes, the frequency of transportation is reduced, compared to traditional small garbage station transfer vehicles, the number of trips is decreased by 40-50%, reducing fuel consumption, labor costs and vehicle wear and tear costs.

Save land resources: The occupied area is only 40-60 square meters, which is 1/3-1/2 of that of traditional fixed garbage stations. It can be installed in space-constrained areas such as corner of residential areas, underground parking lots of commercial centers, and edges of industrial parks, without the need for large-scale land acquisition.

Simple equipment maintenance: The structure is simple, the only wear parts are sealing rubber strips and bearings of the feeding mechanism, the replacement cost is low; the transfer boxes can be disassembled and maintained separately, without affecting the normal operation of the main unit, and the annual maintenance frequency is ≤ 3 times.

Flexible Adaptation: Universal across multiple scenarios, easy installation

Wide range of applicable scenarios

Urban residential areas: Handling daily solid waste of residents;

Commercial centers: Handling packaging waste, kitchen waste;

Industrial parks: Handling industrial solid waste;

Townships and rural areas: Handling centralized collected domestic waste in villages, adapting to the low frequency of rural garbage transfer;

Special places: No compression noise, sealed design meets hygiene requirements.

Loose installation conditions: Simple requirements for the foundation, no need for complex civil engineering; The equipment is designed in an overall modular way, and installation and commissioning can be completed on-site within 3-5 days after transportation, enabling quick operation.

Compatible with existing equipment: No need to replace existing garbage collection vehicles and transfer vehicles; Only need to be equipped with ordinary boom-type garbage trucks.

 Working Principle 

Preparation stage: Transport the first box using the hook-arm vehicle to the side of the main machine. The main machine is then moved horizontally and combined with the box through the hydraulic locking device. Ensure that the loading port and the opening of the box are perfectly aligned without any gaps.

Garbage collection and storage: The front-end collection vehicle uses the loading mechanism to directly dump the garbage into the connected storage box. The garbage naturally accumulates and is stored in the box without the need for compression processing.

Full-box detection and alert: The turnover box is equipped with a liquid level sensor. When the garbage accumulation height reaches 85%-90% of the box volume, the system automatically triggers an audible and visual alarm, alerting the operator to switch the box.

Box separation and transfer: The hook-arm garbage truck enters the operation area, uses the hydraulic hook arm to connect the lifting ears of the full-box, unlocks the locking device between the main unit and the box, and directly transports the full-box garbage to the garbage treatment plant.

Cyclic operation: While the full container is being transferred, the boom truck will transport the second spare empty transfer box to the main unit. The main unit will quickly move into place for docking and locking, immediately resuming the garbage collection and storage operation. There is no downtime or waiting time throughout the process.

Emptying and reusing of the container: After the full container of garbage is transported to the end-of-line processing plant, the garbage inside the container is completely dumped using the hydraulic system of the telescopic arm vehicle. The empty container is then simply cleaned and returned to the garbage station to continue the recycling process.

As a key hub for front-end waste collection and end-processing, the Double Box Rubbish Station is suitable for various scenarios such as residential areas, commercial centers, and industrial parks. It is particularly suitable for areas with high waste density or short transportation distances. With the core principles of "efficiency, environmental protection, economy, and flexibility", it is a practical choice for upgrading the urban sanitation system.

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