Stationary Garbage Compression Station is an environmentally friendly equipment that separates the compaction mechanism from the garbage storage/transportation mechanism. Its core function is to reduce the volume of loose garbage through mechanical pressure, and then, in combination with movable storage and transportation units (such as garbage containers, sealed silos), it achieves efficient collection, temporary storage, and transportation of garbage. It is widely used in garbage transfer stations, industrial parks, communities, construction waste treatment sites, and other scenarios.
Product Type
Product Advantage
1. High Efficiency and Flexibility
The compaction and transfer processes are separated, and the transfer module can be scheduled independently. The main unit does not need to stop waiting for transfers, increasing operational efficiency by 30%-50% compared to integrated equipment. It is adaptable to various storage/transfer unit specifications and supports a "one main unit + multiple containers" configuration to meet centralized collection and decentralized transfer needs.
2. Excellent Environmental Performance
The fully sealed container design prevents waste spillage and leachate pollution of soil/water sources, effectively controlling odor diffusion. Compacted waste has increased density, reducing the number of transfers and lowering exhaust emissions and road pollution during transportation.
3. Wide Applicability
The main unit is compact and can be installed in confined spaces. It supports various waste types: household waste, kitchen waste, construction waste, industrial solid waste, etc.
4. Convenient Maintenance
The separate design allows for independent maintenance of the main unit and transfer units. The hydraulic and electrical control systems are centrally located for easy troubleshooting. The containers are easy to clean, corrosion-resistant, have a long service life, and low subsequent maintenance costs.
Working Principle
Feeding Stage: Loose waste enters the compression chamber of the compactor through the feed hopper. Once the level sensor detects a full hopper, the compaction process automatically begins.
Compaction Stage: The hydraulic system drives the pressure head to advance into the compression chamber at a set pressure, compressing and reducing the volume of the waste while simultaneously removing some of the moisture.
Storage/Transfer Stage: The compacted waste is pushed into a docked waste container. When the container is full, the compactor stops operating, and a hydraulic unlocking device separates the container from the compactor.
Cyclical Operation: After an empty container is replaced, the equipment continues the next cycle of feeding-compacting-storage. Full containers are transferred by a tractor to the waste treatment plant for unloading, completing the closed loop.
Product Parameters
Performance Parameters | |
Equipment Model | ZYG-15/17/20 |
Compacted Density (t/㎡) | ≥0.75 |
Motor Power (kW) | 11/15/22 |
Hydraulic System Set Pressure (MPa) | 16~20 |
Case Volume (㎡) | 15/17/20 |
Power Supply (V) | 380v, 3-phase, 50HZ |
Core Structure
1. Compaction Main Unit Module (Fixed Installation)
Compaction Mechanism: The core consists of a pressure head and a push cylinder/hydraulic motor, providing horizontal or vertical compaction power. The compaction pressure is typically 10-50 MPa.
Feeding Device: Includes a feed hopper (with anti-spillage design), guide plates, and some units are equipped with crushing teeth.
Hydraulic System: Composed of an oil tank, high-pressure oil pump, solenoid valves, and oil pipes, providing compaction power and featuring pressure regulation and overload protection.
Electrical Control System: PLC control cabinet, operation panel, safety sensors.
Frame and Base: Welded steel structure, fixed to the ground to ensure stability during the compaction process.
2. Storage/Transfer Module (Movable)
Garbage Container: Commonly 10-30 m³ in volume, made of high-strength steel plate with anti-corrosion treatment on the inner wall, equipped with a sealed door, allowing for quick docking/disconnection from the compaction main unit. Transfer adapter: The container is equipped with rollers/trailer interfaces at the bottom, allowing for transfer by forklifts and tractors. Some models support direct docking and unloading with garbage trucks. Auxiliary environmental protection components: The container has ventilation holes at the top and a leachate collection tank at the bottom; some equipment includes a spray deodorization system.
Selection Guidelines
Based on Processing Capacity: Small compactor for daily waste processing under 50t, medium for 50-100t, and large for over 100t.
Based on Waste Type: Construction waste requires a compactor with crushing teeth and high-pressure operation; food waste requires a model with a corrosion-resistant container and good sealing performance.
Based on Site Conditions: Vertical compactor for confined spaces; horizontal compactor for outdoor sites.
Based on Environmental Requirements: In first-tier cities or sensitive areas, models with deodorization and leachate collection functions are required to meet environmental emission standards.
Maintenance and Care Guidelines
Daily Maintenance: Check hydraulic oil level and oil pipes for leaks daily; remove foreign objects from the feed hopper; check the sealing of the sealing door.
Regular Maintenance: Replace hydraulic oil filter regularly; check compaction head wear regularly; lubricate the cylinder regularly.
Replacement of Wear Parts: Regularly inspect seals, crushing teeth, filter cotton, and other wear parts, and replace them promptly if damaged. Safety Precautions: Power must be disconnected and hydraulic pressure released before maintenance; operators must be trained before starting work to avoid accidents caused by improper operation.
We are a professional manufacturer of sanitation machinery, providing customers with ex-factory prices and on-demand customization services. You can contact us via WhatsApp or email.
Stationary Garbage Compression Station is an environmentally friendly equipment that separates the compaction mechanism from the garbage storage/transportation mechanism. Its core function is to reduce the volume of loose garbage through mechanical pressure, and then, in combination with movable storage and transportation units (such as garbage containers, sealed silos), it achieves efficient collection, temporary storage, and transportation of garbage. It is widely used in garbage transfer stations, industrial parks, communities, construction waste treatment sites, and other scenarios.
Product Type
Product Advantage
1. High Efficiency and Flexibility
The compaction and transfer processes are separated, and the transfer module can be scheduled independently. The main unit does not need to stop waiting for transfers, increasing operational efficiency by 30%-50% compared to integrated equipment. It is adaptable to various storage/transfer unit specifications and supports a "one main unit + multiple containers" configuration to meet centralized collection and decentralized transfer needs.
2. Excellent Environmental Performance
The fully sealed container design prevents waste spillage and leachate pollution of soil/water sources, effectively controlling odor diffusion. Compacted waste has increased density, reducing the number of transfers and lowering exhaust emissions and road pollution during transportation.
3. Wide Applicability
The main unit is compact and can be installed in confined spaces. It supports various waste types: household waste, kitchen waste, construction waste, industrial solid waste, etc.
4. Convenient Maintenance
The separate design allows for independent maintenance of the main unit and transfer units. The hydraulic and electrical control systems are centrally located for easy troubleshooting. The containers are easy to clean, corrosion-resistant, have a long service life, and low subsequent maintenance costs.
Working Principle
Feeding Stage: Loose waste enters the compression chamber of the compactor through the feed hopper. Once the level sensor detects a full hopper, the compaction process automatically begins.
Compaction Stage: The hydraulic system drives the pressure head to advance into the compression chamber at a set pressure, compressing and reducing the volume of the waste while simultaneously removing some of the moisture.
Storage/Transfer Stage: The compacted waste is pushed into a docked waste container. When the container is full, the compactor stops operating, and a hydraulic unlocking device separates the container from the compactor.
Cyclical Operation: After an empty container is replaced, the equipment continues the next cycle of feeding-compacting-storage. Full containers are transferred by a tractor to the waste treatment plant for unloading, completing the closed loop.
Product Parameters
Performance Parameters | |
Equipment Model | ZYG-15/17/20 |
Compacted Density (t/㎡) | ≥0.75 |
Motor Power (kW) | 11/15/22 |
Hydraulic System Set Pressure (MPa) | 16~20 |
Case Volume (㎡) | 15/17/20 |
Power Supply (V) | 380v, 3-phase, 50HZ |
Core Structure
1. Compaction Main Unit Module (Fixed Installation)
Compaction Mechanism: The core consists of a pressure head and a push cylinder/hydraulic motor, providing horizontal or vertical compaction power. The compaction pressure is typically 10-50 MPa.
Feeding Device: Includes a feed hopper (with anti-spillage design), guide plates, and some units are equipped with crushing teeth.
Hydraulic System: Composed of an oil tank, high-pressure oil pump, solenoid valves, and oil pipes, providing compaction power and featuring pressure regulation and overload protection.
Electrical Control System: PLC control cabinet, operation panel, safety sensors.
Frame and Base: Welded steel structure, fixed to the ground to ensure stability during the compaction process.
2. Storage/Transfer Module (Movable)
Garbage Container: Commonly 10-30 m³ in volume, made of high-strength steel plate with anti-corrosion treatment on the inner wall, equipped with a sealed door, allowing for quick docking/disconnection from the compaction main unit. Transfer adapter: The container is equipped with rollers/trailer interfaces at the bottom, allowing for transfer by forklifts and tractors. Some models support direct docking and unloading with garbage trucks. Auxiliary environmental protection components: The container has ventilation holes at the top and a leachate collection tank at the bottom; some equipment includes a spray deodorization system.
Selection Guidelines
Based on Processing Capacity: Small compactor for daily waste processing under 50t, medium for 50-100t, and large for over 100t.
Based on Waste Type: Construction waste requires a compactor with crushing teeth and high-pressure operation; food waste requires a model with a corrosion-resistant container and good sealing performance.
Based on Site Conditions: Vertical compactor for confined spaces; horizontal compactor for outdoor sites.
Based on Environmental Requirements: In first-tier cities or sensitive areas, models with deodorization and leachate collection functions are required to meet environmental emission standards.
Maintenance and Care Guidelines
Daily Maintenance: Check hydraulic oil level and oil pipes for leaks daily; remove foreign objects from the feed hopper; check the sealing of the sealing door.
Regular Maintenance: Replace hydraulic oil filter regularly; check compaction head wear regularly; lubricate the cylinder regularly.
Replacement of Wear Parts: Regularly inspect seals, crushing teeth, filter cotton, and other wear parts, and replace them promptly if damaged. Safety Precautions: Power must be disconnected and hydraulic pressure released before maintenance; operators must be trained before starting work to avoid accidents caused by improper operation.
We are a professional manufacturer of sanitation machinery, providing customers with ex-factory prices and on-demand customization services. You can contact us via WhatsApp or email.
