Hopper Waste Compaction Station is an environmentally friendly equipment that integrates waste collection, temporary storage, compression reduction, and sealed transportation. It compresses loose waste into high-density blocks through mechanical pressure, significantly reducing the volume of waste and lowering transportation costs. At the same time, it has a sealed anti-leakage design, which can effectively control secondary pollution. Its core function is to address the centralized compression processing needs of scattered collected waste such as urban and rural domestic waste, commercial waste, and industrial solid waste. It is widely used in waste transfer stations, communities, industrial parks, airports, ports, etc., and is a key equipment in waste treatment.
Product Advantage
1. Efficient capacity reduction, significantly reducing processing costs.
2. Sealed and environmentally friendly, eliminating secondary pollution.
3. Easy to operate, suitable for various scenarios.
4. Strong structure, outstanding durability and reliability.
5. Flexible adaptation, with strong scalability.
Product Parameters
Performance Parameters | |
Compression | Horizontal |
Waste bin volume (m³) | 6m³， 9m³,12m³ ,15m³ ,18m³，Custom sizes |
Hook centre height (mm) | 1570 |
Density of compressed rubbish block(kg/m³) | 750kg/m³ |
Compression cycle time (s) | 45s |
Max. lifting force of tipping bucket | 1t,1.5t,2t,2.5t,2.5t |
Tipping bucket volume (m³) | 1.5m³,2.5m³,3.2m³,4.1m³,4.1m³ |
Rated power of motor(kW) | 5KW, 5.5KW, 7.5KW |
Machine weight (kg) | 4800kg,5500kg, 6080kg,6580kg, |
Power supply | Local working voltage |
Operation mode | automatic + manual |
Size | 6m³: 4180 * 2440 * 2600 (mm); Tipping bucket falling height 2410mm. 9m³: 5080 * 2440 * 2600 (mm); Tipping bucket falling height 2410mm. 12m³ :4180 * 5280 * 2600 (mm); Tipping bucket falling height 2410mm. |
Structural Composition
Feed hopper: As a garbage receiving unit, it adopts a horizontal design, with a volume range of 6-20 m³ (adapted to different scenarios according to the model), equipped with a material prevention inner lining to facilitate the rapid insertion of garbage, and featuring safety guardrails and overflow prevention devices.
Compression mechanism: The core working unit, including compression push plate, hydraulic cylinder, and guide slide rail. The compression push plate is welded from high-strength manganese steel, and its surface is treated for wear resistance; the hydraulic cylinder is of double-acting type.
Storage bin and discharge device: The temporary storage space for compressed garbage, with a volume matching the feed hopper, usually ranging from 8-20 m³; the discharge methods include pushing and squeezing or automatic discharge, which can be adapted to different receiving equipment such as garbage transfer vehicles and containers, with a discharge time of ≤ 30 seconds, ensuring efficient connection of the transfer process.
Hydraulic system: The power core, consisting of oil tank, hydraulic pump, control valve group, and cooler, adopts a variable pump design, is energy-saving and efficient, has stable system pressure, and is equipped with overload protection and oil temperature control devices to ensure the reliability of continuous operation of the equipment.
Sealing and environmental protection system: Includes bin sealing rubber strips, leachate collection tank, and odor removal interface. The sealing rubber strips use weather-resistant rubber to prevent garbage leakage and odor escape; the leachate collection tank can centrally collect the wastewater generated during compression and connect to the sewage treatment system through pipelines; some high-end models reserve odor removal device interfaces, which can be paired with activated carbon adsorption or plasma odor removal devices.
Control system: It is divided into manual control and automatic control modes. Manual control is achieved through buttons on the operation console for actions such as feeding, compression, and discharging; automatic control can preset the compression program, and automatically start the compression process through sensor detection of the garbage volume in the feed hopper, with some models supporting remote monitoring and fault alarm functions to enhance operational convenience.
Traveling and fixed devices: The mobile feed hopper compactor is equipped with tires and traction devices, facilitating site transfer; the fixed type is installed through anchor bolts, suitable for fixed scenarios such as garbage transfer stations, and some models have dual functions of mobility and fixation, offering greater flexibility.
Support Customization
Intelligent SMART technology
Features
1. Efficient compression capability
High-pressure design: Utilizing a hydraulic system, it can compress loose garbage to 1/3 to 1/5 of its original volume, significantly reducing transportation frequency and costs.
Fast cycle operation: The automated compression cycle is short, suitable for handling large amounts of garbage, and enhances the efficiency of transfer stations.
2. Structural design and durability
Large hopper volume: The open hopper design facilitates garbage dumping and is compatible with manual or mechanical feeding.
Corrosion-resistant material: Key components use high-strength wear-resistant steel plates or anti-corrosion coatings, suitable for the acidic and humid environment of garbage.
3. Automation and safety
PLC intelligent control: Programmable logic controller enables automatic compression, fault alarm, and data recording, supporting remote monitoring.
Multiple safety protections: including explosion-proof valves, emergency stop buttons, and infrared sensing devices.
4. Environmental protection and hygiene management
Anti-odor and anti-leakage: Some models are equipped with sealing devices or spray deodorization systems to reduce odors and prevent leakage of filtrate.
Low noise operation: The hydraulic system's noise is controlled below 75 decibels, meeting urban environmental protection standards.
5. Adaptability and expansion functions
Multi-scenario applicability: Can handle household garbage, industrial waste, etc., and some models are compatible with classification compression.
Modular design: Optional installation of weighing systems, garbage box lifting devices, etc., seamlessly connecting with subsequent transportation links.
Working Principle
The working process of the Hopper Waste Compaction Station follows the closed-loop logic of "receiving - compressing - temporary storage - discharging", and the specific steps are as follows:
Garbage Reception: Loose garbage is manually, by loader or through garbage collection vehicle, pushed into the feed hopper. The design of the anti-clogging mechanism inside the hopper prevents garbage from accumulating and blocking.
Trigger Compression: When the garbage in the hopper reaches the preset capacity, or when the operator manually initiates the compression command, the hydraulic system is activated. The hydraulic pump delivers hydraulic oil to the compression cylinder.
High-pressure Compression: The compression cylinder pushes the push plate to move forward along the guide rail, squeezing the garbage inside the hopper and eliminating the gaps between the garbage, significantly reducing the volume.
Storage and Secondary Compression: The compressed garbage blocks are pushed into the storage bin for temporary storage. If the storage bin is not full, subsequent garbage will repeat the "reception - compression" process until the storage bin reaches the rated capacity, achieving continuous compression operations.
Sealing and Anti-Pollution: During the compression process, the filtrate flows into the bottom collection tank. The sealing rubber strips isolate odors and prevent leakage, avoiding secondary pollution.
Transfer and Discharge: When the storage bin is full, the discharge device is activated. Through hydraulic drive, the flap opens or the push plate is pushed in the opposite direction to quickly discharge the high-density garbage blocks into the garbage transfer vehicle, container, or subsequent processing equipment, completing one operation cycle.
Main application scenarios
The Hopper Waste Compaction Station, with the characteristics of "reduction in volume, efficient operation, sealed and environmentally friendly, and flexible operation", is suitable for various scenarios of waste treatment:
Urban and rural waste transfer stations: As the core compression equipment, it processes the domestic waste collected from surrounding communities and streets, compresses it and then transports it to waste incineration plants, landfills or resource recovery centers, significantly reducing the number of transfer vehicles and transportation costs.
Large communities and property parks: For the centralized collection of garbage in densely populated areas, the small mobile hopper compaction machine can be directly deployed in the park to reduce the time of garbage accumulation and avoid odor diffusion and mosquito breeding.
Industrial parks and factories: For the treatment of industrial solid waste, it compresses the waste for easy recycling or compliant disposal, especially suitable for enterprises with large amounts of solid waste production such as food processing and manufacturing.
Transportation hubs and public places: In areas with high personnel flow such as airports, railway stations, ports, and scenic spots, the garbage generation is large and concentrated. The hopper-type compaction machine can quickly handle various domestic and commercial garbage to maintain environmental cleanliness.
Temporary waste disposal sites: In temporary scenarios such as urban renovations, demolition sites, and large-scale events, the mobile hopper compaction machine can be flexibly deployed to promptly handle construction or event garbage, avoiding random placement of garbage.
We are a professional manufacturer of sanitation machinery, providing customers with ex-factory prices and on-demand customization services. You can contact us via WhatsApp or email.
Hopper Waste Compaction Station is an environmentally friendly equipment that integrates waste collection, temporary storage, compression reduction, and sealed transportation. It compresses loose waste into high-density blocks through mechanical pressure, significantly reducing the volume of waste and lowering transportation costs. At the same time, it has a sealed anti-leakage design, which can effectively control secondary pollution. Its core function is to address the centralized compression processing needs of scattered collected waste such as urban and rural domestic waste, commercial waste, and industrial solid waste. It is widely used in waste transfer stations, communities, industrial parks, airports, ports, etc., and is a key equipment in waste treatment.
Product Advantage
1. Efficient capacity reduction, significantly reducing processing costs.
2. Sealed and environmentally friendly, eliminating secondary pollution.
3. Easy to operate, suitable for various scenarios.
4. Strong structure, outstanding durability and reliability.
5. Flexible adaptation, with strong scalability.
Product Parameters
Performance Parameters | |
Compression | Horizontal |
Waste bin volume (m³) | 6m³， 9m³,12m³ ,15m³ ,18m³，Custom sizes |
Hook centre height (mm) | 1570 |
Density of compressed rubbish block(kg/m³) | 750kg/m³ |
Compression cycle time (s) | 45s |
Max. lifting force of tipping bucket | 1t,1.5t,2t,2.5t,2.5t |
Tipping bucket volume (m³) | 1.5m³,2.5m³,3.2m³,4.1m³,4.1m³ |
Rated power of motor(kW) | 5KW, 5.5KW, 7.5KW |
Machine weight (kg) | 4800kg,5500kg, 6080kg,6580kg, |
Power supply | Local working voltage |
Operation mode | automatic + manual |
Size | 6m³: 4180 * 2440 * 2600 (mm); Tipping bucket falling height 2410mm. 9m³: 5080 * 2440 * 2600 (mm); Tipping bucket falling height 2410mm. 12m³ :4180 * 5280 * 2600 (mm); Tipping bucket falling height 2410mm. |
Structural Composition
Feed hopper: As a garbage receiving unit, it adopts a horizontal design, with a volume range of 6-20 m³ (adapted to different scenarios according to the model), equipped with a material prevention inner lining to facilitate the rapid insertion of garbage, and featuring safety guardrails and overflow prevention devices.
Compression mechanism: The core working unit, including compression push plate, hydraulic cylinder, and guide slide rail. The compression push plate is welded from high-strength manganese steel, and its surface is treated for wear resistance; the hydraulic cylinder is of double-acting type.
Storage bin and discharge device: The temporary storage space for compressed garbage, with a volume matching the feed hopper, usually ranging from 8-20 m³; the discharge methods include pushing and squeezing or automatic discharge, which can be adapted to different receiving equipment such as garbage transfer vehicles and containers, with a discharge time of ≤ 30 seconds, ensuring efficient connection of the transfer process.
Hydraulic system: The power core, consisting of oil tank, hydraulic pump, control valve group, and cooler, adopts a variable pump design, is energy-saving and efficient, has stable system pressure, and is equipped with overload protection and oil temperature control devices to ensure the reliability of continuous operation of the equipment.
Sealing and environmental protection system: Includes bin sealing rubber strips, leachate collection tank, and odor removal interface. The sealing rubber strips use weather-resistant rubber to prevent garbage leakage and odor escape; the leachate collection tank can centrally collect the wastewater generated during compression and connect to the sewage treatment system through pipelines; some high-end models reserve odor removal device interfaces, which can be paired with activated carbon adsorption or plasma odor removal devices.
Control system: It is divided into manual control and automatic control modes. Manual control is achieved through buttons on the operation console for actions such as feeding, compression, and discharging; automatic control can preset the compression program, and automatically start the compression process through sensor detection of the garbage volume in the feed hopper, with some models supporting remote monitoring and fault alarm functions to enhance operational convenience.
Traveling and fixed devices: The mobile feed hopper compactor is equipped with tires and traction devices, facilitating site transfer; the fixed type is installed through anchor bolts, suitable for fixed scenarios such as garbage transfer stations, and some models have dual functions of mobility and fixation, offering greater flexibility.
Support Customization
Intelligent SMART technology
Features
1. Efficient compression capability
High-pressure design: Utilizing a hydraulic system, it can compress loose garbage to 1/3 to 1/5 of its original volume, significantly reducing transportation frequency and costs.
Fast cycle operation: The automated compression cycle is short, suitable for handling large amounts of garbage, and enhances the efficiency of transfer stations.
2. Structural design and durability
Large hopper volume: The open hopper design facilitates garbage dumping and is compatible with manual or mechanical feeding.
Corrosion-resistant material: Key components use high-strength wear-resistant steel plates or anti-corrosion coatings, suitable for the acidic and humid environment of garbage.
3. Automation and safety
PLC intelligent control: Programmable logic controller enables automatic compression, fault alarm, and data recording, supporting remote monitoring.
Multiple safety protections: including explosion-proof valves, emergency stop buttons, and infrared sensing devices.
4. Environmental protection and hygiene management
Anti-odor and anti-leakage: Some models are equipped with sealing devices or spray deodorization systems to reduce odors and prevent leakage of filtrate.
Low noise operation: The hydraulic system's noise is controlled below 75 decibels, meeting urban environmental protection standards.
5. Adaptability and expansion functions
Multi-scenario applicability: Can handle household garbage, industrial waste, etc., and some models are compatible with classification compression.
Modular design: Optional installation of weighing systems, garbage box lifting devices, etc., seamlessly connecting with subsequent transportation links.
Working Principle
The working process of the Hopper Waste Compaction Station follows the closed-loop logic of "receiving - compressing - temporary storage - discharging", and the specific steps are as follows:
Garbage Reception: Loose garbage is manually, by loader or through garbage collection vehicle, pushed into the feed hopper. The design of the anti-clogging mechanism inside the hopper prevents garbage from accumulating and blocking.
Trigger Compression: When the garbage in the hopper reaches the preset capacity, or when the operator manually initiates the compression command, the hydraulic system is activated. The hydraulic pump delivers hydraulic oil to the compression cylinder.
High-pressure Compression: The compression cylinder pushes the push plate to move forward along the guide rail, squeezing the garbage inside the hopper and eliminating the gaps between the garbage, significantly reducing the volume.
Storage and Secondary Compression: The compressed garbage blocks are pushed into the storage bin for temporary storage. If the storage bin is not full, subsequent garbage will repeat the "reception - compression" process until the storage bin reaches the rated capacity, achieving continuous compression operations.
Sealing and Anti-Pollution: During the compression process, the filtrate flows into the bottom collection tank. The sealing rubber strips isolate odors and prevent leakage, avoiding secondary pollution.
Transfer and Discharge: When the storage bin is full, the discharge device is activated. Through hydraulic drive, the flap opens or the push plate is pushed in the opposite direction to quickly discharge the high-density garbage blocks into the garbage transfer vehicle, container, or subsequent processing equipment, completing one operation cycle.
Main application scenarios
The Hopper Waste Compaction Station, with the characteristics of "reduction in volume, efficient operation, sealed and environmentally friendly, and flexible operation", is suitable for various scenarios of waste treatment:
Urban and rural waste transfer stations: As the core compression equipment, it processes the domestic waste collected from surrounding communities and streets, compresses it and then transports it to waste incineration plants, landfills or resource recovery centers, significantly reducing the number of transfer vehicles and transportation costs.
Large communities and property parks: For the centralized collection of garbage in densely populated areas, the small mobile hopper compaction machine can be directly deployed in the park to reduce the time of garbage accumulation and avoid odor diffusion and mosquito breeding.
Industrial parks and factories: For the treatment of industrial solid waste, it compresses the waste for easy recycling or compliant disposal, especially suitable for enterprises with large amounts of solid waste production such as food processing and manufacturing.
Transportation hubs and public places: In areas with high personnel flow such as airports, railway stations, ports, and scenic spots, the garbage generation is large and concentrated. The hopper-type compaction machine can quickly handle various domestic and commercial garbage to maintain environmental cleanliness.
Temporary waste disposal sites: In temporary scenarios such as urban renovations, demolition sites, and large-scale events, the mobile hopper compaction machine can be flexibly deployed to promptly handle construction or event garbage, avoiding random placement of garbage.
We are a professional manufacturer of sanitation machinery, providing customers with ex-factory prices and on-demand customization services. You can contact us via WhatsApp or email.
