Bucket-type Waste Compression Station is an environmentally friendly equipment that integrates the functions of garbage collection, compression, storage and transportation. It is widely used in both urban and rural garbage disposal scenarios, mainly for the centralized compression and transportation of urban domestic waste. Its core function is to reduce the volume of garbage through mechanical compression, improve transportation efficiency, lower processing costs, and enhance environmental hygiene conditions.
Product Advantage
High compression ratio: Through hydraulic or mechanical compression technology, the volume of garbage can be reduced to 1/3 to 1/2 of the original size, significantly reducing transportation frequency and costs.
Fast processing capability: Automated bucket flipping device, compatible with 240L/660L or custom trash cans, enabling rapid dumping, with a single station daily processing capacity reaching 20 to 50 tons.
Transportation economy: The density of compressed garbage increases, the single vehicle carrying capacity increases, reducing fuel consumption and carbon emissions.
Sealed operation: Fully enclosed design avoids garbage exposure, prevents odor diffusion and mosquito and fly breeding, improving the surrounding environmental hygiene.
Pollution control: Optional systems such as spray deodorization, negative pressure dust removal or UV sterilization can be selected to comply with urban environmental protection standards.
Intelligent control: Integrated PLC system, achieving automatic weighing, data recording and fault alarm.
Human-machine collaboration: The operation interface is simple, reducing human dependence and reducing labor intensity.
Product Structure
Bucket lifting device: Using hydraulic or electric systems, it automatically lifts and turns the standard trash cans, and then dumps the garbage into the compression box.
Compression system: Utilizing horizontal compression technology, the hydraulic cylinders apply strong compression to the garbage, achieving a volume reduction ratio of up to 3:1 or even higher.
Closed design: The entire process is carried out in a sealed manner, preventing garbage from scattering and odors from spreading. An odor-removing spray system or negative pressure dust removal device is also equipped.
Working Principle
Bucket-type Waste Compression Station usually adopts a tipping structure for loading and a horizontal compression method.
The sanitation workers pour the garbage from collection tools such as tricycles, hand carts, or trash bins into the loading hopper. Once the loading hopper is full, it flips and dumps the garbage into the waste compression bin. The garbage is compressed through hydraulic systems, etc. After compression is complete, the loading hopper returns to its original position, waiting for the next loading.
When the waste compression bin is full, a full-bin signal will be sent. At this time, a grab truck can lift the entire compression bin and transport it to the waste treatment site.
Structural Components
Bucket lifting and turning device: Using hydraulic or electric systems, it automatically lifts and turns the standard trash cans, and then dumps the garbage into the compression box.
Compression system: Utilizing horizontal or vertical compression technology, the hydraulic cylinders apply strong compression to the garbage, achieving a volume reduction ratio of up to 3:1 or even higher.
Closed design: The entire process is carried out in a sealed manner, preventing garbage from scattering and odors from spreading. An odor-removing spray system or negative pressure dust removal device is also equipped.
Technical Parameters
Performance Parameters | |
Compression | Horizontal |
Waste bin volume (m³) | 6m³,9m³,12m³ ,15m³ ,18m³,Custom sizes |
Hook centre height (mm) | 1570 |
Density of compressed rubbish block(kg/m³) | 750kg/m³ |
Compression cycle time (s) | 45s |
Max. lifting force of tipping bucket | 1t,1.5t,2t,2.5t,2.5t |
Tipping bucket volume (m³) | 1.5m³,2.5m³,3.2m³,4.1m³,4.1m³ |
Rated power of motor(kW) | 5KW,5.5KW,7.5KW |
Machine weight (kg) | 4800kg,5500kg,6080kg,6580kg, |
Power supply | Local working voltage |
Operation mode | Automatic + manual |
Size | 6m³: 4180 * 2440 * 2600 (mm); Tipping bucket falling height 2410mm. 9m³: 5080 * 2440 * 2600 (mm); Tipping bucket falling height 2410mm. 12m³ :4180 * 5280 * 2600 (mm); Tipping bucket falling height 2410mm. |
Feature
Small footprint: No need for large-scale construction; only an area the size of a parking space is required for installation and use. The investment in construction is low.
High degree of automation: Utilizing a PLC control system, it can achieve automation of processes such as garbage collection and compression. It can effectively alert about equipment failures and provide corresponding solutions. It also has a full-load alarm function.
Excellent environmental protection performance: Equipped with a patented rear door lock and sealing structure, it can effectively prevent sewage leakage and odor dispersion during garbage collection, compression, and transportation, thereby reducing secondary pollution.
High processing efficiency: It features a large waste handling capacity, low noise, and a compression ratio of up to 3:1 or even higher. This can effectively reduce the volume of waste, enhance transportation efficiency, and lower transportation costs.
How does the bucket-type waste compression station perform the bucket-reversal operation?
The bucket-type waste compression station's bucket-lifting operation is mainly accomplished by a dedicated hydraulic-driven lifting mechanism. This is the core step in the equipment's loading process. The mechanism is integrated at the loading port of the compression station and is compatible with common 240L and 660L trash cans available on the market. The overall operation is automatically controlled by PLC, with a simple process and safety designs for preventing detachment and limiting movement.
Positioning and Fixing of the Bucket Body
Push the filled garbage bucket to the positioning area of the equipment's flipping support frame, where there are fixed limit plates and guide wheels. These can ensure that the bucket body fits precisely onto the flipping frame. Subsequently, the bucket-holding clamps on the flipping frame will automatically lock the bucket body in place, securely fixing it and preventing the bucket from sliding or the garbage from spilling during the flipping process. This is a crucial safety step for the bucket flipping operation.
Hydraulic-driven flipping and discharging
When the operator presses the start button for the bucket flipping, the hydraulic pump station of the equipment supplies oil to the driving cylinder of the flipping mechanism. The extension and retraction of the cylinder will generate a thrust that will drive the flipping support to rotate around the fixed pin shaft. The flipping angle is generally between 100° and 130°, ensuring that all the garbage in the trash can falls into the receiving bin of the equipment under the force of gravity.
Reset the flipping frame and release the bucket body.
After the garbage is discharged, the hydraulic cylinder supplies oil in reverse, driving the flipping frame to rotate counterclockwise back to the original position. Once it reaches the position, the limit switch of the equipment will be triggered, stopping the flipping action; at the same time, the clamping buckle of the bucket automatically releases, removing the fixation of the trash can.
Remove the empty bucket and complete the single bucket flipping operation.
The operator pushes the empty trash can out of the positioning area of the flipping support, thus completing a full bucket flipping loading process. The equipment awaits the next bucket flipping operation.
We are a professional manufacturer of sanitation machinery, providing customers with ex-factory prices and on-demand customization services. You can contact us via WhatsApp or email.
Bucket-type Waste Compression Station is an environmentally friendly equipment that integrates the functions of garbage collection, compression, storage and transportation. It is widely used in both urban and rural garbage disposal scenarios, mainly for the centralized compression and transportation of urban domestic waste. Its core function is to reduce the volume of garbage through mechanical compression, improve transportation efficiency, lower processing costs, and enhance environmental hygiene conditions.
Product Advantage
High compression ratio: Through hydraulic or mechanical compression technology, the volume of garbage can be reduced to 1/3 to 1/2 of the original size, significantly reducing transportation frequency and costs.
Fast processing capability: Automated bucket flipping device, compatible with 240L/660L or custom trash cans, enabling rapid dumping, with a single station daily processing capacity reaching 20 to 50 tons.
Transportation economy: The density of compressed garbage increases, the single vehicle carrying capacity increases, reducing fuel consumption and carbon emissions.
Sealed operation: Fully enclosed design avoids garbage exposure, prevents odor diffusion and mosquito and fly breeding, improving the surrounding environmental hygiene.
Pollution control: Optional systems such as spray deodorization, negative pressure dust removal or UV sterilization can be selected to comply with urban environmental protection standards.
Intelligent control: Integrated PLC system, achieving automatic weighing, data recording and fault alarm.
Human-machine collaboration: The operation interface is simple, reducing human dependence and reducing labor intensity.
Product Structure
Bucket lifting device: Using hydraulic or electric systems, it automatically lifts and turns the standard trash cans, and then dumps the garbage into the compression box.
Compression system: Utilizing horizontal compression technology, the hydraulic cylinders apply strong compression to the garbage, achieving a volume reduction ratio of up to 3:1 or even higher.
Closed design: The entire process is carried out in a sealed manner, preventing garbage from scattering and odors from spreading. An odor-removing spray system or negative pressure dust removal device is also equipped.
Working Principle
Bucket-type Waste Compression Station usually adopts a tipping structure for loading and a horizontal compression method.
The sanitation workers pour the garbage from collection tools such as tricycles, hand carts, or trash bins into the loading hopper. Once the loading hopper is full, it flips and dumps the garbage into the waste compression bin. The garbage is compressed through hydraulic systems, etc. After compression is complete, the loading hopper returns to its original position, waiting for the next loading.
When the waste compression bin is full, a full-bin signal will be sent. At this time, a grab truck can lift the entire compression bin and transport it to the waste treatment site.
Structural Components
Bucket lifting and turning device: Using hydraulic or electric systems, it automatically lifts and turns the standard trash cans, and then dumps the garbage into the compression box.
Compression system: Utilizing horizontal or vertical compression technology, the hydraulic cylinders apply strong compression to the garbage, achieving a volume reduction ratio of up to 3:1 or even higher.
Closed design: The entire process is carried out in a sealed manner, preventing garbage from scattering and odors from spreading. An odor-removing spray system or negative pressure dust removal device is also equipped.
Technical Parameters
Performance Parameters | |
Compression | Horizontal |
Waste bin volume (m³) | 6m³,9m³,12m³ ,15m³ ,18m³,Custom sizes |
Hook centre height (mm) | 1570 |
Density of compressed rubbish block(kg/m³) | 750kg/m³ |
Compression cycle time (s) | 45s |
Max. lifting force of tipping bucket | 1t,1.5t,2t,2.5t,2.5t |
Tipping bucket volume (m³) | 1.5m³,2.5m³,3.2m³,4.1m³,4.1m³ |
Rated power of motor(kW) | 5KW,5.5KW,7.5KW |
Machine weight (kg) | 4800kg,5500kg,6080kg,6580kg, |
Power supply | Local working voltage |
Operation mode | Automatic + manual |
Size | 6m³: 4180 * 2440 * 2600 (mm); Tipping bucket falling height 2410mm. 9m³: 5080 * 2440 * 2600 (mm); Tipping bucket falling height 2410mm. 12m³ :4180 * 5280 * 2600 (mm); Tipping bucket falling height 2410mm. |
Feature
Small footprint: No need for large-scale construction; only an area the size of a parking space is required for installation and use. The investment in construction is low.
High degree of automation: Utilizing a PLC control system, it can achieve automation of processes such as garbage collection and compression. It can effectively alert about equipment failures and provide corresponding solutions. It also has a full-load alarm function.
Excellent environmental protection performance: Equipped with a patented rear door lock and sealing structure, it can effectively prevent sewage leakage and odor dispersion during garbage collection, compression, and transportation, thereby reducing secondary pollution.
High processing efficiency: It features a large waste handling capacity, low noise, and a compression ratio of up to 3:1 or even higher. This can effectively reduce the volume of waste, enhance transportation efficiency, and lower transportation costs.
How does the bucket-type waste compression station perform the bucket-reversal operation?
The bucket-type waste compression station's bucket-lifting operation is mainly accomplished by a dedicated hydraulic-driven lifting mechanism. This is the core step in the equipment's loading process. The mechanism is integrated at the loading port of the compression station and is compatible with common 240L and 660L trash cans available on the market. The overall operation is automatically controlled by PLC, with a simple process and safety designs for preventing detachment and limiting movement.
Positioning and Fixing of the Bucket Body
Push the filled garbage bucket to the positioning area of the equipment's flipping support frame, where there are fixed limit plates and guide wheels. These can ensure that the bucket body fits precisely onto the flipping frame. Subsequently, the bucket-holding clamps on the flipping frame will automatically lock the bucket body in place, securely fixing it and preventing the bucket from sliding or the garbage from spilling during the flipping process. This is a crucial safety step for the bucket flipping operation.
Hydraulic-driven flipping and discharging
When the operator presses the start button for the bucket flipping, the hydraulic pump station of the equipment supplies oil to the driving cylinder of the flipping mechanism. The extension and retraction of the cylinder will generate a thrust that will drive the flipping support to rotate around the fixed pin shaft. The flipping angle is generally between 100° and 130°, ensuring that all the garbage in the trash can falls into the receiving bin of the equipment under the force of gravity.
Reset the flipping frame and release the bucket body.
After the garbage is discharged, the hydraulic cylinder supplies oil in reverse, driving the flipping frame to rotate counterclockwise back to the original position. Once it reaches the position, the limit switch of the equipment will be triggered, stopping the flipping action; at the same time, the clamping buckle of the bucket automatically releases, removing the fixation of the trash can.
Remove the empty bucket and complete the single bucket flipping operation.
The operator pushes the empty trash can out of the positioning area of the flipping support, thus completing a full bucket flipping loading process. The equipment awaits the next bucket flipping operation.
We are a professional manufacturer of sanitation machinery, providing customers with ex-factory prices and on-demand customization services. You can contact us via WhatsApp or email.
