Common Faults And Solutions of Mobile Trash Compactor

I. Compression mechanism failure

Compression cylinder does not move

Reason: 1. Insufficient pressure in the hydraulic system. 2. Solenoid valve failure, such as coil damage, valve core stuck, etc. 3. Cylinder seal damage, resulting in internal leakage.

Solution: 1. Check the hydraulic system and adjust the pressure to the normal range. 2. Check the solenoid valve, replace the damaged coil or clean the valve core. 3. Replace the cylinder seal.

Insufficient compression force

Reason: 1. Low pressure in the hydraulic system. 2. Internal leakage of the compression cylinder. 3. Hard objects are mixed in the garbage, hindering compression.

Solution: 1. Adjust the pressure of the hydraulic system. 2. Repair the compression cylinder and replace the damaged seal. 3. Clean the hard objects in the garbage.

II. Failure of the flipping mechanism

The flipping hopper cannot flip

Reason: 1. Failure of the hydraulic system, such as damage to the oil pump, blockage of the oil circuit, etc. 2. Damage to the mechanical part of the flipping mechanism, such as deformation of the shaft, damage to the bearing, etc. 3. Failure of the electrical control system, such as failure of the limit switch, poor contact of the control circuit, etc.

Solution: 1. Check the hydraulic system, repair or replace the damaged oil pump, and clean the oil circuit. 2. Repair the flip mechanism and replace the damaged mechanical parts. 3. Check the electrical control system and repair the limit switch and control circuit.

Failure to flip

Reason: 1. Inaccurate position of the limit switch. 2. Unstable pressure of the hydraulic system. 3. Mechanical resistance of the flip mechanism.

Solution: 1. Adjust the position of the limit switch. 2. Stabilize the pressure of the hydraulic system. 3. Check and eliminate the mechanical resistance of the flip mechanism.

3. Discharge door failure

The discharge door cannot be opened

Reason: 1. Hydraulic system failure, such as damage to the oil cylinder, blockage of the oil circuit, etc. 2. The discharge door seal is too tight and is stuck by garbage. 3. Failure of the electrical control system, such as failure of the control button, failure of the solenoid valve, etc.

Solution:

1. Check the hydraulic system, repair or replace the damaged oil cylinder, and clean the oil circuit.

2. Clean up the garbage around the discharge door and adjust the seal.

3. Check the electrical control system and repair the control button and solenoid valve.

The discharge door is not closed tightly

Reason: 1. The seal is damaged. 2. The discharge door is deformed. 3. The hydraulic system pressure is insufficient, resulting in insufficient closing force.

Solution: 1. Replace the seal. 2. Repair or replace the deformed discharge door. 3. Adjust the hydraulic system pressure.

IV. Electrical control system failure

The control system does not respond

Reason: 1. Power failure, such as fuse blown, power cord disconnected, etc. 2. Controller failure, such as program error, hardware damage, etc. 3. Sensor failure, such as damage or abnormal signal.

Solution: 1. Check the power supply, replace the fuse or repair the power cord. 2. Repair the controller, reprogram or replace the hardware. 3. Check the sensor and replace the damaged sensor.

Malfunction

Reason: 1. Sensor signal interference. 2. Controller program error. 3. Poor contact of electrical circuits.

Solution: 1. Eliminate the source of sensor signal interference. 2. Check and correct the controller program. 3. Check the electrical circuit to ensure good contact.

V. Other faults

The garbage station has a strong odor

Reason: 1. The seal is not tight, resulting in odor leakage. 2. The garbage is not cleaned in time, and the fermentation produces odor.

Solution: 1. Check the seal to ensure that the seal is good. 2. Clean the garbage in time, and clean and disinfect the garbage station regularly.

Excessive noise

Reason: 1. Wear of mechanical parts, such as bearings, gears, etc. 2. Hydraulic system failure, such as loud noise from the oil pump, impact of the oil cylinder, etc.

Solution: 1. Check and replace worn mechanical parts. 2. Repair the hydraulic system, adjust the oil pump pressure, and eliminate the impact of the oil cylinder.